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Vulcan

The scale problem

pipe_with_scale

The water we use at our private homes as well as at commercial and industrial facilities contains dissolved scale consisting of calcium and magnesium. When exposed to temperature increase or decrease of pressure the liquid scale crystallizes on surfaces producing calcifications. These crusty scale deposits appear in places where water is heated, swirls around or leaves the pipes.Scale deposits on the inside of pipes, on heating elements or on expensive machinery create many problems, the most common of which are:
  • Loss of energy due to longer heating times
  • High costs of repairs and maintenance of machines and equipment
  • Loss of water pressure due to reduced pipe diameters
  • High cleaning costs and the need of aggressive cleaning agents
  • Decrease in overall industrial productivity
The longer you wait to take action against these problems the more damages and costly repairs will arise. Soon you will have to replace the whole piping system and buy new equipment.
scale_in_equipment

Vulcan_4er_blueVulcan – Against scale and rust

Vulcan provides you with an eco-friendly water treatment system which protects your water pipes and equipment against scale and rust. The method is based on the patented Vulcan-Impulse-Technology and treats your water without applying any chemicals or salt. Vulcan offers you individual solutions customized to your needs. It is applicable for private, commercial and industrial use.

 

The characteristics of Vulcan

  • pipe_types_sizes Works on every pipe material – iron, copper, plastic, stainless steel
  • Long-life fully cast in acrylic
  • Easy installation without cutting the pipes
  • Applicable on pipe diameters of 10 mm to 500 mm (1/2 ” to 20”)

 Vulcan – Quality Made in Germany

  • made_in_germany25 years of experience in the field of water treatment
  • International 10-year warranty
  • More than 50.000 satisfied customers world-wide

The 3 Vulcan effects

1. Vulcan stops scaling on surfaces
2. Vulcan sanitizes the piping system
3. Vulcan protects against rust and corrosion

1.  Vulcan stops scaling on surfaces

Vulcan-based water treatment does not change the original water quality but modifies the crystallization of the scale. When exposed to temperature increase or decrease of pressure, liquid lime as contained in hard and untreated water crystallizes forming a bur-like structure (pic.1). These structures stick to each other, adhere to surfaces and thus produce solid scale deposits within a short period of time.

without
Vulcan

lime with
Vulcan
Making use of the natural process of electrophoresis the patented Vulcan-Impulse-Technology modifies the crystallization of calcium and magnesium. Now, the liquid lime in Vulcan-treated water crystallizes forming “inoffensive” mono-crystal rods (pic.2). These crystal rods cannot connect to each other and get washed away with the water in the form of fine-grained powder.
Ca (HCO3)2 + Vulcan CaCO3 + CO2 + H2O
Calciumhydrogen-
carbonate
Impulse Crystal rod Carbon dioxide Water

2. Vulcan sanitizes the piping system

Two simultaneous processes take place in untreated, hard water. In the first process scale deposits build up when scale crystals connect to each other. This first process produces carbonic acid, which simultaneously resolves existing scale deposits within a second process. This phenomenon is called the “natural resolving process”. As the incrustation process is much faster than the natural resolving process the pipes’ diameter constantly decreases (pic.3).

without
Vulcan

sanitazation with
Vulcan

Vulcan protects the pipes against new incrustations: With Vulcan the natural scale resolving process only has to deal with the already existing calcifications. New incrustations do not disturb the process of scale removal anymore and the pipe gets gradually cleaned (pic.4). As carbonic acid can only dissolve scale from scale but not scale from the pipe a thin protective layer always remains on the inside of the pipe.

3.  Vulcan protects against rust and corrosion

When the pipe gets into contact with aggressive, hard water an oxidation process takes place. This happens especially to pipes made of copper, iron or galvanized iron (pic.5). This damage by rust and oxidation seriously affects the pipe surface and produces pitting corrosions.

without
Vulcan

corrosion_compare with
Vulcan
The Vulcan-Impulse-Technology generates a controlled electrophoresis which produces a protective metal-carbonate  layer. According to the pipe material, this layer consists of copper-carbonate, iron-carbonate or zinc-carbonate and settles on all blank surfaces.

sanitazation

 

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